With close to 40 years’ experience in windsurf, surfboard and SUP manufacturing TAHE is a pioneer and expert in the field of thermoformed composite construction technologies. In short - we know molding. The distinguishing feature of TAHE’s molded technologies can be summed up in two words - PRESSURE and PRECISION
This combination of PRESSURE with PRECISION is unique in the world of SUP, Surf and Windsurf board manufacturing, resulting in industry leading consistency and quality.
2 & 10- Thermoformed plastic skin (ASA). / 3 - 50g/m2 Fiberglass wrap. / 4 & 8 - 200g/m2 Woven Fiberglass. / 5 - 200g/m2 Woven Fiberglass Reinforcement Patch in standing area. / 6 - 200g/m2 Woven Fiberglass Rail Reinforcement. / 7 - Molded, Watertight EPS Foam Core. / 9 - 50g/m2 Fiberglass wrap.
Thermoforming around a Polystyrene Core
• Molded, light weight and watertight 15 kg/m3 EPS Foam Core.
• Fiberglass reinforcement for improved stiffness and
performance.
• ASA Polymer outer skin for unmatched durability and impact
resistance.
• Embossed EVA foam pad for maximum comfort.
• Molded external inserts – no penetrations through outer shell
and maximum strength.
Products using this technique:
Designated Windsurf and SUP boards
1- Deck pad.
2- Rugged HD Polyethylene Outer Shell.
3- Molded, Watertight EPS Foam Core.
4- HD Polyethylene outer shell.
Thermoforming around a Polystyrene Core
• Molded, Watertight EPS Foam Core for structural integrity and stiffness.
• Extremely tough outer HD polyethylene skin for extreme impact resistance.
• Embossed EVA foam pad for maximum comfort.
• Molded external inserts – no penetrations through outer shell and maximum strength.
Products using this technique:
Designated Windsurf, SUP and Surf boards
1 - UHMW-PE, UV protected
2 - UHMW-PE, UV protected
3 - Deck & hull melted connection = The strongest area
Heavy duty Quality
• The deck and hull sections are formed and sealed together in one single operation = incredibly durable.
• TST is creating a product that is lighter, with more rigidity in the flat areas.
• Our polyethylene is anti-UV treated and highly resistant to knocks and scratching = exceptional durability.
• Molded inserts = no penetrations through outer shell and maximum strength.
Products using this technique:
Kayaks, O'pen Skiff, Dinghies
1 - HDPE
Heavy duty Quality
Even distribution of PE throughout the kayak, with greater thickness at the ends and in areas prone to damage.
Products using this technique:
Kayaks
All of the hard shell boards you will find are manufactured at our Vannes, France facility. Why not 100%?
At this time the technology and assembly requirements for inflatables, soft-top surfboards and some kayaks are not yet possible at our factory. So we’ve partnered with exceptional manufacturing facilities specializing in these products who build them to the exact specifications of our design team. Our long-term goal is to constantly increase the percentage of components
and finished goods that can be sourced and manufactured in France.
1. Brushed EVA deck PAD / 2. Leash plug
3. High density cellular foam / 4. Dual wooden Stringers
5. Textured surface / 6. Soft STELLAR fins
High-density cellular foam fusion-formed and molded in France. The foam slabs come out of the mold in a fully-finished shape, generating no waste during production. Durable, lightweight, water-resistant and 100% recyclable.
The wooden stringers are integrated inside the hybrid foam slab. They give extra rigidity whilst retaining flex. The textured surface offers an unrivaled feel and finish.
1 - Dropstich Air core
2 - PVC inner rail
3 - PVC outer rail
4 - EVA deck pad
5 - Polyester Daisy chain
• Drop-stitch body for rigidity
• Ultra-lightweight construction = easy to carry
• Double reinforcements on the rails effectively protect the board from abrasion
Products using this technique:
Beach & Breeze Inflatable SUP
1 - 900D Polyester fabric skin
2 - Removable PVC bladder
3 - Dropstich Air core floor
4 - Tarpaulin layer
Key Features
Ligthweight hybrid contruction including rigid dropstich floor ceinturated by polyester skin pontoon inflated by airtight PVC bladders easily accessible with long zipper.
Products using this technique:
Inflatable LP Kayaks
1 - 1000D PVC enveloppe
2 - Dropstich Air core floor
3 - Polyester Daisy chain
Key Features
Heavy duty hybrid contruction including rigid dropstich floor ceinturated by airtight PVC pontoon. Unique daisy chain & alpine buckles system allow to adjust seats & footrest by increment of 5cm.
Products using this technique:
Inflatable Bora Kayaks